Stable stretched surface recording medium

ABSTRACT

Stretched surface recording disk (SD) 10 comprises an annular support 12 having raised annular ridges 42 and 28 at its inside and outside diameters 22 and 30 with a base portion 24 in between the two ridges, and an annular recording medium film 14 held in radial tension and stretched across the base portion by adhering the film to attachment surfaces 48 and 36 near the inside and outside diameters respectively. The SD is annealed twice duringmanufacture to relieve stress in the stretched film 14. This annealing results in SD essentially free from track anisotropy and stress distribution anisotropy in the plane of the disk. As a result, data tracks are more stable than in previous SD, track density can be greater, and the SD is generally more reliable.

TECHNICAL FIELD

This invention relates to magnetic recording media, particularlyflexible magnetic recording sheets stretched across the major surface ofa disk-shaped support to provide a planar recording surface. Theinvention further relates to the preparation of double-sided disks withflexible magnetic recording film stretched across both sides of theplastic disk-shaped support.

BACKGROUND

Stretched surface recording disks (SD) generally consist of a rigid,circular support and a thin polymer film, having a recording layer,suitably attached to the periphery of the support. The development of SDhas progressed over the years from a rather simple configurationdescribed in U.S. Pat. No. 3,373,413 (Treseder) in which a film wasstretched and clamped between two circular rings, to a dish-shapedsupport to which a stretched film was attached at the periphery asillustrated by U.S. Pat. No. 3,509,274. Subsequently, U.S. Pat. No.3,537,083 introduced the concept of bonding the film at the center ofthe support in addition to the support periphery, and U.S. Pat. No.3,599,226 described an SD which included two stretched film surfaces,one on either side of the support, which were attached at the peripheryand near the center of the support.

SD are superior to floppy disks in that a pressure-pad is not required,and the recording surface has substantially the same overall dimensionalstability as the relatively massive base to which it is attached. Inaddition, the SD provides a flat recording surface which may be deformedslightly to conform to a transducer head and irregularities in thesurface of the head.

Although the patents described above have illustrated the generalconfiguration and certain desirable features of SD, practical problemsremain as impediments to the mass production and general acceptance ofSD. These include the problems of track stability and stress relaxationof the stretched film.

Track dimensional stability is an important parameter in the design ofrecording media and drive systems. A change in track shape can cause aserious loss in signal-to-noise ratio or the loss of prerecorded data.It has been determined that circular data tracks originally recorded onSD became elliptical or distorted as the SD were exposed to variationsin environmental conditions. This track movement was not completelyreversible, i.e., the original circular configuration was not obtainedwhen the SD were returned to original environmental conditions. Thustrack density is limited by the dimensional instability or anisotropy ofthe tracks.

It has been found that the tension or stress present in the stretchedrecording sheet decreases over time even without changing environmentalconditions. This is referred to as stress relaxation and can alsodistort the data tracks.

DISCLOSURE OF INVENTION

A means has been found for stabilizing the data tracks of an SD and foralleviating the problem of stress relaxation of the stretched recordingmedium film over time.

The invention is summarized as a stable stretched surface recording diskcomprising:

A. an annular support having:

1. at least one base portion between its inside and outside diameters;

2. an outer raised annular ridge attached to and projecting from thebase portion;

3. an inner raised annular ridge attached to and projecting from thebase portion and having a diameter less than that of the outer raisedannular ridge; and

B. an annular recording medium film held in radial tension across andout of contact with the base portion, being supported by the inner andouter raised annular ridges and adhered to the support, in which thereis a substantial absence of anisotropic stress distribution in theannular recording medium film at constant conditions of temperature andhumidity within the range of 10° to 60° C. and 8 to 80% relativehumidity.

The term "radial tension" as used herein means tension stress pullingalong all radii of the annulus of the recording medium film. This typeof stress is produced by stretching the film over a circular ring orhoop. It should be noted that, while radial stress is of concern becauseit can cause track anisotropy, there may be other stresses in the filmsuch as circumferential stress.

The temperature to which the SD is exposed should remain at least 10° C.below the glass transition temperature of the recording medium film.

The inventive SD may also be described as being essentially withouttrack anisotropy within the same temperature and humidity ranges statedabove. As used herein, the absence of track anisotropy means having nomore track anisotropy than a rigid aluminum disk, such as a Winchesterdisk having a magnetic layer comprising an oxide coating, of the samediameter would have under the same conditions. Track anisotropy isevidenced when data tracks deviate from their original circular shape.Aluminum recording disks are considered isotropic for purposes of thisinvention, and they have been found to have a track anisotropy of nomore than about ±15 microinches (±0.4 micrometers).

These stable disks are made by a process which anneals the recordingmedium film. In general, the stretched film is subjected to an elevatedtemperature above its glass transition temperature, but below the glasstransition temperature of the annular support to prevent warping. Thefollowing steps can be used to manufacture the SD:

1. Provide a polymeric sheet, which will be the substrate of the annularrecording medium film, fixed in radial tension.

2. Anneal the polymeric sheet from step 1 at a temperature above itsglass transition temperature for a sufficient time to obtain asubstantially isotropic and stable stretched disk.

3. Bond the annealed sheet from step 2 to the annular support at or nearboth its inside and outside diameters to obtain an SD. It is verydesirable for the bonds between the annular support and the annealedsheet to form a smooth seal free from bumps and loose spots. This stepmay involve additional stretching of the film, due to the geometry ofthe support.

4. Anneal the SD from step 3 at a temperature above the glass transitiontemperature of the annular recording medium film but below the glasstransition temperature of the annular support for a sufficient time toobtain a substantially isotropic and stable SD.

Normally, the annealed material from steps 2 and 4 is allowed to cool toroom temperature before further processing.

By reducing track anisotropy, more data can be stored on an SD of agiven size by recording narrower data tracks, closer together than waspreviously feasible.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective, cut-away view of an SD of this invention.

FIG. 2 is a cross-sectional view of the SD of FIG. 1.

FIG. 3 is an exploded view of a stretching apparatus used for placingthe recording medium film in radial tension before it is adhered to thesupport.

FIG. 4 is an elevation view of the stretching apparatus of FIG. 3.

FIG. 5 is an exploded view of a stretching fixture by means of which thecomponents of the SD are assembled.

FIG. 6 is a sectional view of the stretching fixture of FIG. 5.

FIG. 7 is a graph of track anisotropy for two SD, one of this inventionindicated by a solid line, and the other being a control sampleindicated by a dashed line.

FIG. 8 is a graph of penetration stiffness of two SD vs. time in days.

DETAILED DESCRIPTION

Referring to FIGS. 1 and 2 the SD, generally indicated as 10, hasannular support 12 with outer and inner raised annular ridges 28 and 42,respectively. The base portion 24 of support 12, together with suchridges, defines an annular depression in the support over which therecording medium films 14 and 16 are stretched. The annular support ismade of a preferably non-magnetic material which is dimensionallystable, rigid, and has a coefficient of thermal expansion close to thatof aluminum, since many drives are designed for aluminum disks.

The annular support can be made of metal such as aluminum or steel, orof thermosetting or thermoplastic resin. It is typically made of filledpolymeric material such as polysulfone, polyphenylene sulfide,polyester, polyetherimide, acrylonitrile-butadiene-styrene, polystyrene,polyamide (nylon) or polycarbonate resins filled with such materials asglass beads, fiber glass and mica (e.g., 20 weight percent fiberglassand 20 weight percent mica and 60 percent polymer resin). Preferably, itis injection molded in a single cavity mold.

The base portion of the support may be a flat area joining the first andsecond raised annular ridges or spokes which join these ridges. Thesupport with spokes, instead of a solid continuous base portion may bemore difficult to manufacture and possibly less dimensionally stable.

The recording media films 14 and 16 can be webs of any material which isuseful for recording media and which can be held in radial tension.Typically, such recording medium film would comprise a substrate onwhich is coated a pigment/binder recording medium, or other type ofrecording medium magnetizable layer such as thin metal film (e.g.,cobalt/chromium).

Not only magnetic recording, but other types of recording can benefit bythe induced track stability of this invention. For example, layerssuitable for optical recording, such as described in U.S. Pat. No.4,365,257, may comprise the recording layers applied to the substratefilm.

The substrate should have: dimensional stability, the feasibility ofbeing stretched, smooth surface, and the potential for being welladhered to the support material. Polyester (polyethylene terephthalate)and polyimide are possible substrate materials for magnetic media. Itcould be biaxially oriented polyester film or cast film. Biaxiallyoriented polyester is felt to have inherent anisotropy because of thestretching it undergoes during its manufacture in the machine direction(direction in which film exits the extruder) and in the transversedirection (90° to the machine direction). To minimize this anisotropy,it is preferred that the substrate for the recording media films be cutfrom the center of the biaxially oriented web. Other layers known tothose skilled in the recording media art (e.g. subbing layers orlubricant layers) may comprise part of the recording medium film.

The bonding of the magnetic recording sheet to the support of an SDshould satisfy the following criteria: a. high shear strength towithstand the tension of the stretched medium; b. minimal creep betweenrecording medium film and support to maintain data track stability; c.smooth bonding surface to provide a smooth recording surface; and d.short setting time to allow for high production volume.

various means have been examined for bonding magnetic recording mediafilm, the underside of which is typically polyethelyene terephthalate,to supports of various materials (i.e. metals, plastics, composites).Thermosetting adhesives (e.g., cyanoacrylate or epoxy adhesives) may beused but have setting or curing times which are difficult to control.

The term "adhesive" means a substance capable of holding two bodies inintimate interfacial contact such that mechanical force can betransferred across the interface, and the term "cure" means topolymerize or cross-link into a set, rigid condition.

The preferred adhesives are acrylate and methacrylate functionaladhesives (e.g. hydantoin hexacrylate) which are curable by radiation,see Komp, J. T. and Mattingly, G. S., Radiation Processing, K&MPublications, Louisville, Kentucky, 1976. Some useful classes of suchradiation curable materials are: acrylated epoxy resins, acrylatedbis-phenol A resins, polyester acrylate resins, acrylated urethaneresins, and alkyd acrylates.

The application of electron beam radiation in conjunction with hydantoinhexacrylate has been able to meet the required conditions, actuallycuring the adhesive trapped within the confines of the recording mediumfilm and the support without damaging or in any known way lessening theusefulness of the product. The bond can be fully cured with no damp,uncured or rough spots, and the recording medium film is completelysealed to the support.

The polyethylene terephthalate commonly used as a substrate for magneticrecording media has a relatively low adhesion to most adhesives whichcan be cured with an electron beam. One method used to overcome this isto prime the back of the polyethylene terephthalate (i.e. the side to beadhered to the support 12) with a priming solution, such as 5 to 20percent hydantoin hexacrylate plus 0.1 to 0.4 percent Irgacure 651photoinitiator (made by Ciba Geigy Co.) in methylethylketone or 20 to100 percent N,N-dimethylacrylamide in methyl ethyl ketone solvent. Suchprimers could be coated by rotogravure technique or sprayed onto theback of the polyester film at a thickness of about 0.1 to 0.2micrometers and cured or partially cured by ultraviolet light. Theprimer solution should be well mixed, and fresh primer should beprepared immediately before use.

The recording media films 14 and 16 typically have a thickness of about5 to 200 micrometers. It is the unsupported portion of the recordingmedia films 14 and 16 in between the two raised annular ridges whichprovides a deformable, resilient, annular surface used to record signalsfrom a transducer, such as a magnetic recording head. This surface isknown as the data band.

The outer raised annular ridge 28 terminates in a reference surface 32which supports recording medium film 14 and determines the spacingbetween the film and the surface of the intermediate portion. Circularouter attachment surface 36 comprises a curved surface joining theoutside periphery 30 of the support 12 to the outer raised annular ridge28. Thus, its diameter is greater than that of the innermost part of theouter raised annular ridge. An adhesive groove 40 is provided in thefirst raised annular ridge and is provided to intercept any adhesivewhich may be forced from the attachment surface 36 by the film 14 andprevent such adhesive from reaching the outer reference surface 32(possibly interfering with contact between the film and the outerreference surface).

Adjacent the inner diameter 22 of the support 12, is the second raisedannular ridge 42 which, like the first raised annular ridge 28,terminates in an inner reference surface 44 spaced above the surface ofthe intermediate portion 24. The distance of this spacing is usuallyabout equal to the spacing of the outer reference surface 32 above thesurface of the intermediate portion. Circular inner attachment surface48, to which the inside diameter 18 of the recording medium film 14 isadhered, comprises a curve joining relief groove 60 in the support withthe inner raised annular ridge 42. Thus, its diameter is smaller thanthat of the outermost part of the inner raised annular ridge. Adhesivegroove 52, located in the second raised annular ridge, is analogous toadhesive groove 40.

The term "outermost", as used herein, means closest to the outsidediameter of the support, and the term "innermost" means closest to theinside diameter of the support.

The first and second raised annular ridges 28 and 42 could have crosssectional shapes other than those shown in FIG. 2. For example, theridges could be triangular in cross section with a rounded apex. Theapex would provide a reference surface for the recording media films 14and 16 and a fulcrum around which the films could be drawn.

The inner and outer attachment surfaces 36 and 48 may also be coatedwith a primer. The following primers may be used: a 2 to 5 weightpercent solution of hydantoin hexacrylate in methylethylketone with aphotoinitiator, pure N,N-dimethylacrylamide, or cyanoacrylate adhesivecoated onto the support and dried at room temperature. Both thehydantoin hexacrylate and dimethylacrylamide primers may be exposed toultraviolet light.

Because the recording media films 14 and 16 are so well sealed to boththe inner and outer raised annular ridges, changes in atmosphericpressure can cause the air trapped between the support and the recordingmedium films to expand or contract which causes either a bulge ordepression in the stretched surface of the recording media films. Asmall vent hole can be made in the surface of the films 14 and 16 nearthe inner raised annular ridge in order to equalize inside and outsideair pressure.

The stretching apparatus, in the embodiment shown in FIGS. 3 and 4,comprises two sets of rings, one set for securely clamping a recordingmedium sheet 122 and the other for holding lower mounting ring 130 inplace while the recording medium is stretched over it. The rings whichare used for clamping the recording medium sheet are the base ring 100and the holding ring 124. The base ring is supported upon platform 110by rotatable base ring supports 101. Also supported upon the platform110 are medium locator 115 and stationary ring 116 which can beconveniently supported on three or more posts from the platform. Theremay be locator pins (not shown) which protrude through locator holes 119in the stationary ring and 131 in the lower mounting ring for purposesof maintaining the correct alignment of the various rings.

Lower mounting ring 130 is placed on stationary ring 116 with thelocator holes 119 and 131 aligned. Ridge 117 on the stationary ring 116helps to center the lower mounting ring 130.

The primed recording medium sheet 122 having a central hole 123 islocated on top of the base ring by inserting the medium locator pin 114through the hole in the recording medium sheet and laying the sheetflat. Holding ring 124 is then placed on top of the recording mediumsheet, and a plurality of clamping means (such as toggle clamps) 120 areused to press the holding ring 124 tightly against the base ring 100.The base ring gasket 102 in combination with serrations (not shown) onthe bottom side of the holding ring 124 help to hold the recordingmedium sheet tightly between the holding ring and the base ring 100.

The base ring 100 is movable upward and downward through lowering means.The lowering means may be any means known to those skilled in the artfor lowering a planar device so that all points on the plane movedownward at the same rate. In one embodiment, this lowering meanscomprises using three screws as the base ring supports 101, said screwsfitting into threaded holes in the platform 110 and also havingsprockets located at the same height on each screw, said sprockets beinginterconnected by a chain (such as roller chains known for use withchain and sprocket drives). To lower the base ring, the operator insertsa screwdriver through hole 129 in the holding ring to engage one of thethree screws, and by turning the screw, he automatically turns the othertwo screws through the chain and sprocket mechanism lowering the baseplate at an even rate. This motion stretches the recording medium sheet122 over the lower mounting ring 130 resting on stationary ring 116.

The degree of stretching of the recording medium sheet can be controlledthrough the lowering means and measured by measuring the grams forceneeded to achieve a given amount of deformation of the stretched film,for example, grams per 25 micrometers of downward deformation of thestretched sheet. This measurement is called penetration stiffness. Thepenetration stiffness should be the same for both sides of a doublesided SD.

Penetration stiffness is measured near the radial center of the databand portion of the stretched film using a probe with a hemisphericaltip of approximately 6 mm diameter. The transducer is a linear variabledifferential transformer connected to a force measuring instrument.Preferably penetration stiffness is measured at several (e.g., three)equidistant points around the stretched film. For purposes of thisdescription, anisotropic stress distribution is indicated by significantvariations in penetration stiffness measured at several pointsequidistant from the center of the SD. A deviation of more than plus orminus 0.2 g per mil (g/25 micrometers) from the desired value would beconsidered significant.

The upper mounting ring 138 is placed over the stretched recordingmedium sheet and located by inserting the locator pins through itslocator holes 139. Next, the lower and upper mounting rings are securelyattached to each other by mechanical clamping means. In the embodimentshown, the mechanical clamping means comprises a number of screw holes132 in the lower mounting ring and 140 in the upper mounting ring andscrews 145 which are threaded through said screw holes (incidentally,punching holes through the recording medium sheet 122) and tightenedsecurely. There are serrations on the mating surface of the lowermounting ring which, in conjunction with a thin rubber gasket 134 in theupper mounting ring 138, help to grip the recording medium sheet whichis in radial tension. The upper and lower mounting rings 138 and 130 andmating ring 133 are usually made of stainless steel, and the rings ofthe stretching apparatus are typically made of aluminum.

With the recording medium sheet held securely between the upper andlower mounting rings 130 and 138, the excess recording medium sheetmaterial beyond the outside diameter of the upper mounting ring can betrimmed away, and the mounting rings are lifted away from the stretchingapparatus. The combination of the stretched recording medium heldbetween the upper and lower mounting rings is referred to as the uppersubassembly 160.

The central hole 123 should be small enough to have only negligibleeffect on stress distribution in the portion of the recording mediumsheet which will become the data band. For SD of about 13 cm diameter, acentral hole of about 6 mm diameter is suitable. It is also feasible topunch out the hole after fixing the recording medium sheet in radialtension within subassembly 160 or 170.

The lower subassembly 170 is assembled in a similar fashion except thatmating ring 133 is used instead of the lower mounting ring describedabove. Mating ring 133 also has serrations on the surface facing therecording medium sheet 172. The sides of the lower mounting ring 130 andthe mating ring 133 which are away from their respective recording mediasheets are designed to mate with each other, as shown in FIG. 6, to aidin aligning the two subassemblies over the support.

The raised annular ridges of support 12 are burnished by movingcircularly over an abrasive lapping film.

Ideally, the assembly steps described hereafter are done in a clean roomenvironment in which atmospheric contaminants such as dust and otherparticulates are removed from the air. Operators should wear a mask andgloves.

In a typical case, a stretched recording medium sheet about 38micrometers thick in a subassembly has a penetration stiffness of aboutsix grams force per 25 micrometers of deformation (corresponding toabout 7000 psi (48000 kPa) radial stress). The subassemblies areannealed to reduce penetration stiffness typically to about 2 gramsforce per 25 micrometers deformation (about 1500 psi or 10,000 kParadial stress) for SD of 13 cm diameter. There are many annealingconditions appropriate to obtaining an isotropic stretched sheet. Theconditions of time and temperature are interdependent; i.e. lowertemperatures requiring longer time. Two appropriate annealing conditionsare: 16 hours at 66° C. and three minutes at 166° C. Both of theseconditions result in a reduction in penetration stiffness by at leastabout 40 to 60 percent. This is called accelerated stress relaxation andhelps ensure that subsequent exposure to elevated temperatures will notproduce a loss in SD radial tension.

Annealing can be done in an oven, and care should be exercised to exposesubassemblies to the correct conditions by using the same locationwithin the oven consistently, placing about the same mass into the ovenduring each cycle, and monitoring annealing temperature with athermocouple placed close to the subassemblies.

The support 12 is cleaned ultrasonically. Then, the adhesive (e.g. 50%hydantoin hexacrylate/50% dimethyl acrylamide) is applied in a thinlayer to the inner and outer attachment surfaces 48 and 36.

Hydantoin hexacrylate, otherwise known as1,3-Bis3[2,2,2-(triacryloyloxymethyl)ethoxy2-hydroxypropyl]-5,5-dimethyl-2,4-imidizolidinedione has the formula##STR1##

The preparation of this compound is given in U.S. Pat. No. 4,249,011.Since the viscosity of pure hydantoin hexacrylate is rather high (overabout 10,000 centipoise at room temperature) the e-beam curable adhesive(e.g., hydantoin hexacrylate) may be mixed with another compound (or aminor amount of fugitive, non-reactive solvent) of lower viscosity whichis compatible with the goal of adhesively bonding the recording mediumfilm to the support. N,N-dimethylacrylamide is a suitable additive forsuch purposes. This material lowers the viscosity of the resultingmixture below that of pure hydantoin hexacrylate, enabling theapplication of a very thin, uniform film of adhesive to the bondingareas at the periphery of the annular support. A suitable adhesivemixture should have a Brookfield viscosity between about 5 and 5000centipoise (cps) preferably between 10 and 500 cps. ForN,N-dimethylacrylamide/hydantoin hexacrylate mixtures, this implies amixture comprising about 10 to 90 weight percent hydantoin hexacrylate,the rest being N,N-dimethylacrylamide. Other compatible additives are:methacrylates such as 2(1-aziridinyl)ethylmethacrylate or allylmethacrylate; acrylates such as glycidylacrylate; diacrylates such as1,6-hexanediol diacrylate; and N-vinyl-2-pyrrolidone.

The side of the stretched recording medium film in each subassemblywhich will face the support 12 is wiped with alcohol and blown cleanwith ionized air. Referring to FIG. 5, the lower subassembly 170 isplaced on lower hub 154; the support 12 is centered on the lowersubassembly; upper subassembly 160 is placed over the support and lowersubassembly; and the upper hub 150 is centered on the recording mediumsheet 122. The upper and lower subassemblies may be clamped together byany convenient clamping means. In the embodiment illustrated, thiscomprises a plurality of screw holes 146 and 147, in the upper and lowersubassemblies respectively, which are threaded to receive screws (notshown) for securing the two subassemblies to each other. Screw 149 isalso inserted through the central hole in hub 150 and is threaded intothe central hole in the lower hub 154. The outside diameter of hubs 150and 154 is slightly less than the diameter of the inner attachmentsurface 48, and as the central screw 49 is tightened, the edges of thehubs are drawn into relief groove 60, consequently forcing the recordingmedia sheets 122 and 172 into close contact with the inner attachmentsurface.

It has been found helpful to place a temporary insert disk 168 fittingsnugly within the inside diameter 22 of the support before it is placedin between the two subassemblies. Such a temporary insert would have acentral hole with a diameter just slightly larger than the diameter ofcentral collars 152 on the hubs, so that the hubs 150 and 154 would belocated exactly at the center. This temporary insert would be removedlater after the electron beam process.

The adhesive in the completely assembled SD stretching fixture shown inFIG. 6 is then cured, e.g. by exposure to an electron beam (e-beam). Onee-beam apparatus useful for this step is an Electro-Curtain® machinemanufactured by Energy Sciences Inc. in Woburn, Mass. The SD stretchingfixture is placed on a conveyor belt which in turn travels through theelectron beam apparatus. The electron beam curing chamber is preferablymaintained in an inert atmosphere (e.g. flushed with nitrogen) havingless than 60 ppm oxygen. The e-beam apparatus is typically operated at175 kv and a current of 6.7 mA when conveying speed is about 12 metersper minute or about 3.3 milliamperes when the conveying speed throughthe curing chamber is about 6 meters per minute. The intensity of eachexposure of the SD stretching fixture to an electron beam is no morethan about 10 MRad. After the SD stretching fixture has been exposed tothe electron beam on one side, it is then exposed in a similar manner onthe opposite side for double-sided SD.

For purposes of the e-beam process, hubs 150 and 154 have bevels, 151and 155 respectively, to ensure that the inner attachment surface 48 isactually exposed to the electron beam. As can be seen from FIG. 6, theouter attachment surface 36 is also left accessible to the electronbeam, since the upper and lower subassemblies 160 and 170 actually haveinside diameters larger than that of the outer attachment surface 36.The electron beam can penetrate the polymeric material as well as themagnetic layer (e.g., iron oxide pigment/binder or CoCr thin metallayer) of the recording media sheets 122 and 172, but it cannotpenetrate the metal of the subassemblies or hub. Thus, it is importantthat the bond areas not be obstructed by metal.

After e-beam curing on both sides of the SD, the hubs 150 and 154 can beremoved by removing the screw 149. Then, the portions of recording mediasheets 122 and 172 in the center can be removed by cutting it out, beingcareful not to cut into the inner attachment surface 48. Excess adhesiveshould be wiped off the support with cotton and alcohol; and the fixturemay be exposed again to the e-beam on both sides to cure any remainingexcess adhesive exposed after removal of the hubs. The purpose of wipingthe adhesive from the support is to avoid the presence of cured adhesiveon the inside diameter portion of the support, the area which would beclamped onto a drive hub. Dried adhesive on that area can adverselyaffect operation of the SD.

The upper and lower subassemblies 160 and 170 can be disassembled, andany excess recording media film beyond the outside diameter of the SDsupport can be cut away.

The stretched film may have experienced an increase in penetrationstiffness over that which it had after the first annealing step,previously described. This added stress is relieved by a secondannealing of the assembled SD, which can also be carried out in an ovenso that the finished SD will be isotropic and will not experience anyfurther stress relaxation under expected environmental conditions overtime. It is desirable not to affect the stiffness of the support; so,the annealing temperature should be well below the glass transitiontemperature of any polymeric support material.

It has been found useful to use a temperature dampening chamber withinthe annealing oven. One version of this chamber consists essentially ofa cylindrical metal can, larger in diameter than the SD, mountedhorizontally within the middle of the oven and having a central shaftfor holding the SD. The central shaft has an insulating portion (e.g.,wood), and the SD being annealed are placed in the chamber by slidingthe central hole of the SD over the central shaft, allowing the SDinside diameter 22 to rest on the insulating portion of the shaft. Thistechnique helps to ensure consistent annealing conditions. Temperaturewithin the temperature dampening chamber is monitored by a thermocouple.

One suitable annealing condition for SD with a polyetherimide supportand polyester stretched recording medium film is four minutes at 93° C.This brings penetration stiffness down from about 3.2 g/25 micrometers(about 4500 psi or 31,000 kPa radial stress) to about 2.5 g/25micrometers deformation (about 2000 psi or 14000 kPa radial stress)without warping the support. Annealing at 66° C. for 36 hours also worksbut is less desirable because of the length of time involved.Temperatures substantially higher than 93° C. can cause too much of adecrease in penetration stiffness, rendering SD useless for flying headapplications. Final penetration stiffness is preferably greater than 1.6g/25 micrometers deformation.

A procedure for measuring track stability is taught in Alexander, J. L."Dimensional Track Stability Measurement Using a Standard Head",Computer Technology Review, Summer, 1984, pp. 102-103. For SD, a flyinghead is used to record a few concentric sets of tracks on the medium atdifferent frequencies. For example, one track at 600 KHz is recordedadjacent a 900 KHz track, each such set of tracks being separated by anerased area. The head is moved across each set of tracks in smallprecise steps as the SD is rotated, and the signal amplitude is measuredat each position. The read head is then located between two of thetracks at a point where the signal amplitude from both frequencies isthe same. At this centered position, the signal amplitude of eachfrequency is measured at 45° intervals around the disk. With lowamplitude modulation, these measurements produce a circle when plottedon polar coordinates. Then, environmental conditions are changed, andthe same readings are taken. Changes in track shape are detected bychanges in the relative strengths of the two read signals. Trackanisotropy data are reported as microinches or micrometers of deviationof tracks from their original circular path, as conditions change.

To measure the track anisotropy of an optical (non-magnetic) SD, onetrack may be recorded, environmental conditions changed, and the trackcan be read. Because optical tracks have sufficient resolution foraccurate reading (e.g. 1 micrometer bits) and optical disk drives have aservo mechanism driving the read head, the deviation of a track from theoriginal circular path can be detected by observing the movement of theservo mechanism. Alternatively, the previously described two trackmethod can be used.

To be considered stable, an SD should be able to maintain trackstability with changes in temperature and humidity. A draft standard ofthe American National Standards Institute (ANSI) (no. X3B7/1982-76) onstorage disks states operating environments of 10° to 57° C. at 8 to 80percent relative humidity, wet bulb temperature not to exceed 26° C.Condensation on the SD should not be allowed.

SD which were bonded to their supports only at the outside diameter andwhich had not been annealed have been tested for track anistoropy. Also,the polyester from which their recording media films were made had beencut from the edge region of a biaxially oriented film and not thepreferred center region. These SD were first brought to equilibrium at15° C. and about 20% relative humidity, and the sets of concentric datatracks were recorded. Then, they were exposed to and equilibrated atvarious conditions within the ANSI specification for two to four hoursafter which measurements were again made. Track anisotropies weremeasured in the range of 660 microinches (17 micrometers) to 760microinches (19 micrometers) at 22° C. and 50% relative humidity.

Track anisotropy of the annealed SD of this invention, measured by theabove-described technique, is essentially the same as aluminum rigiddisks. Measured SD distortion over changes in temperature and humiditywithin the ANSI specification has been less than the noise level (10-15microinches or 0.25-0.4 micrometers) in the measuring system.

The invention will be further clarified by the following example.

EXAMPLE I

Two SD were made using the following components: recording medium filmof polyester having a pigment/binder type magnetic layer; injectionmolded polyether imide annular support; and adhesive made of a mixtureof hydantoin hexacryalte and N,N-dimethylacrylamide. They were made byprocesses which were the same in all respects, except that SD1 (solidline in FIG. 7) was treated by the annealing steps described earlier(both annealing of the stretched polymeric sheet and of the bonded SD),while SD2 (dashed line) was not annealed. Each SD was held at 15° C. and20% relative humidity for two hours after which the concentric trackswere recorded at about the middle of the data band. The environment waschanged to 57° C. and 20% relative humidity for 8 hours; then thetemperature was returned to 15° at 20% relative humidity and held atthat condition for two hours. The SD were then tested for irreversibletrack anisotropy and the results were plotted on polar coordinates andare shown in the graph of FIG. 7. The numbers -40 to 40 indicatedeviation from the circular datum track in microinches. The solid curvefor the inventive SD1 shows essentially no track anisotropy (about 0-15microinches, 0.4 micrometers peak-to-peak); whereas, the dashed curve ofthe control sample SD2 exhibits marked anisotropy (about 72-102microinches, 2-3 micrometers, peak-to-peak).

The annular, stretched recording medium film should also maintain arelatively constant radial tension over time. Any relaxation in the filmcan affect track stability and the relationship between a record or readhead or transducer and the medium. The extent of any stress relaxationcan be detected by measuring penetration stiffness of aged SD. Ifpenetration changes unevenly around the SD with the passage of time, thestress distribution around the disk has become anisotropic.

The horizontal solid line in FIG. 8 represents the constant penetrationstiffness and the absence of stress relaxation in one of the inventiveSD held over 600 days (at 66° C. and 17% relative humidity). Penetrationstiffness, and thus radial tension, did not decrease appreciably (nomore than 5%) over the period of the test. The dashed, slanted lineshows the decline in penetration stiffness of an SD which had not beenannealed, over 100 days under the same conditions. Significant stressrelaxation had occurred after 10 days.

Tests of track position repeatability (i.e., constant location of atrack after repeated traversals by a head) using an interferometer haveshown that the inventive SD have track repeatability similar to that ofrigid aluminum disks with an oxide magnetic layer.

Other embodiments of this invention will be apparent to those skilled inthe art from a consideration of this specification or practice of theinvention disclosed herein. Various omissions, modifications and changesto the principles described herein may be made by one skilled in the artwithout departing from the true scope and spirit of the invention whichis indicated by the following claims.

What is claimed is:
 1. A stretched surface recording disk comprising:(A)an annular support having(1) at least one base portion between itsinside and outside diameters; (2) an outer raised annular ridge attachedto and projecting from the base portion; (3) at least one circular outerattachment surface having a diameter greater than that of the innermostpart of the outer raised annular ridge; (4) an inner raised annularridge attached to and projecting from the base portion and having adiameter less than that of the outer raised annular ridge; and (5) acircular inner attachment surface having a diameter smaller than that ofthe outermost part of the inner raised annular ridge; and (B) an annularrecording medium film concentric with the annular support held in radialtension across and out of contact with the base portion, being supportedby the inner and outer raised annular ridges and adhered to the innerand outer attachment surfaces of the support by an adhesive; in whichtrack anisotropy measured in the annular recording medium filmequilibrated at any condition of temperature and humidity within therange of 10° to 60° C. and 8 to 80% relative humidity is no more thanplus or minus 0.4 micrometers.
 2. The stretched surface recording mediumof claim 1 characterized by no more than five percent loss in radialstress over ten days at constant temperature and humidity.
 3. Thestretched surface recording disk of claim 1 wherein the annular supportof part A comprises a polymer selected from the group consisting ofpolysulfone, polyphenylene sulfide, polyester, polyetherimide,acrylonitrile-butadiene-styrene, polystyrene, polyamide andpolycarbonate resins.
 4. The stretched surface recording disk of claim 1wherein the annular recording medium film of part B comprises a polymerselected from the group consisting of polyester and polyimide typepolymers.
 5. The stretched surface recording disk of claim 4 in whichthe annular recording medium film is adhered to the support by anadhesive selected from the group consisting of acrylate and methacrylatefunctional adhesives which are curable by radiation.
 6. The stretchedsurface recording disk of claim 1 wherein the annular support has innerand outer raised annular ridges on both sides and there are annularrecording media films on both sides of the disk.